Category: Battery Electric Car

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Tesla Unveil AWD Model S with 700 hp AND improved efficiency [VIDEO]

At a launch event held at Hawthorne Airport in California, Tesla Motors founder and CEO Elon Musk showcased details of improvements to the Model S range. While some early predictions of a Model 3 launch were wide of the mark, the much predicted AWD version of the Model S was correct.

The ‘D’ stands for ‘dual’ motor, which has been achieved by mounting a second electric motor on the front axle. The technology will be available on the entry-level 60 kWh and standard 85 kWh cars as well as the top of the line P85.

This not only transforms the Model S into the fastest four-door production car in the world with a 0-100 km/h time of 3.2 seconds but also improves the vehicles energy efficiency. Maximim power for a P85+ with AWD (now renamed P85D) is 690 hp (508 Kw) with a peak torque of 930 Nm. Weight has increased to 2,238 kg but vehicle range is increased by 10 miles. Total range for the P85D is now 275 miles, with the 85D and 60D boasting 295 miles and 225 miles respectively.

With the addition of a second motor on the front axle the power split between the two motors is 221 hp at the front and and 470 hp at the rear (Tesla has tuned the existing unit, up from 416 hp). Cornering grip is also significantly higher than in the standard car, with a reported 1G of lateral acceleration achievable.

The AWD car’s performance improvements aren’t limited to raw pace. The extra motor allows the Model S to increase levels of regenerative braking, but the main benefit of having the two power units is improving efficiency at any given speed. Electric motors tend to reach maximum energy efficiency at close to full rated load. With the Tesla's rear drive motor being twice as powerful as any other EV on the market, at light loads it is not operating efficiency.

By plugging in a much smaller 163 kw / 300 Nm motor into the front axle, which is closer to the size of motor in the BMW i3, Tesla engineers can calibrate the powertrain to run the front motor closer to full rated load when the vehicle is driven at moderate speeds. As the Model S is limited to 60 Kw maximum brake regeneration, increasing brake bias towards the smaller front motor should also moderately increase brake regen energy efficiency.

Elon Musk mentioned the AWD powertrain will have torque vectoring but we expect this will be a friction brake controlled system much like in the Mitsubishi Outlander PHEV. Both vehicle use only 2 motors that drive the wheels via mechanical differentials so there is no way to control torque at each wheel individually via the motors.

These new digital AWD systems vastly improvement torque split front to rear compared to old inefficient analogue All-Wheel-Drive systems where front and rear axles are connected via a drive shaft, but they aren't quite there yet with side to side torque control.

First deliveries of the $120,170 Model S P85D are scheduled before the end of this year, with 85D and 60D variants arriving in February.

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Tesla to unveil Model 3 and Model S Dual Drive Oct. 9: report

Tesla Motors will unveil its Model 3, the mass-market car, and new versions of the Model S sedan at the event Oct. 9, analyst Trip Chowdhry with Global Equities Research said in a note Friday.

It is no coincidence the event is to take place in the Los Angeles area rather the San Francisco Bay Area, where the electric-car maker is headquartered: Tesla's top designer "spends almost 90% of this time in the LA Design Center," Chowdhry said.

Tesla earlier Friday said the event was scheduled for 7 p.m. at the Hawthorne airport. By showing a Model 3 prototype Tesla is also hoping to garner more attention from potential "gigafactory" investors, he added.

The new Model S versions would have all-wheel drive and semi-autonomous driver-assistance system.

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Nissan Engineers create a LEAF Ute [VIDEO]

If necessity is the mother of invention, engineers fuel that fire at Nissan's Technical Center in Stanfield, Arizona. Here engineers are plentiful. They love to build things, test things and tinker with things. This team thinks a lot about "why not?" Recently they created a one-of-a-kind electric vehicle to haul supplies and people around on the tech center property.

"We tried to keep it a secret and be exciting for everybody. But we have visitors and they come and they see that truck and they go straight to 'what is it?' and they start looking at it, and it makes great conversation," said Roland Schellenberg, Nissan Durability & Reliability.

This is Sparky, as he's known around the campus. It is a Nissan LEAF crossed with a Nissan Frontier, brought to life by Nissan's Roland Schellenberg and Arnold Moulinet. Sparky is a one-of-a-kind creation with a specific mission in life. He supports operations at Nissan's proving grounds located on 3,050 acres in Stanfield, Arizona.

"I needed a project for a team building activity so we can bring the team together. We had a need for a truck. Something to drive around, a shop truck," said Schellenberg.

It was months in the making, and there were many considerations, but Arnold Moulinet, Schellenberg's colleague in the Durability & Reliability group, had the right tool-set to fabricate the vehicle into reality.

"After he (Schellenberg) told us it was going to be the LEAF that we would redo, I went home and stayed up till like four in the morning making all kinds of designs for what would work. We basically got the stock LEAF, and after reviewing a bunch of designs of pickup trucks that we have here at Nissan, we decided to go with a Frontier bed. My main job here is working on rough-road vehicles, rough-road testing. I'm pretty good at taking cars completely apart to the bare frame and putting them back together again to resume testing," said Moulinet.

The low-desert terrain at Nissan's technical center provides an ideal environment to test vehicles for hot weather, heat durability, engine cooling and air conditioner performance. There is also a 5.7-mile high-speed oval and four individual road courses designed to test vehicle durability, reliability and ride comfort. Sparky now is part of the support team to help operations run smoothly.

"Being a slick truck, and not so tough, I see it as a boy – but a boy with a heart. It's something that we all put together. We all share. So it has a little bit of everybody in there," said Schellenberg.

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Nissan BMW Renault and VW unite to form Rapid Charge Network

A partnership of Battery Electric Vehicle (BEV) manufacturers have joined forces through the European Union's TEN-T programme to create a multi-standard and inter-operable charging network through the United Kingdom and Ireland.

As well as helping to finance the scheme, the consortium is providing other members of the project with the benefit of its extensive experience in the BEV field.

This is the first time leading BEV companies Renault, Nissan, BMW and Volkswagen have united to accelerate the growth of EV charging infrastructure, seen as a key enabler towards making zero-emission mobility a market reality. The project, managed by Zero Carbon Futures in North East England also draws on the network expertise of ESB, one of Ireland's foremost energy company and leader of a previous TEN-T project completed this summer, and Newcastle University.

When complete, the UK Rapid Charge Network (RCN) will comprise more than 70 multi standard rapid chargers covering some 1,100km of major trunk routes and providing EV-friendly links to five seaports and five international airports.

Running on two priority road axis on the mainland, the UK RCN will link major ports and cities including Stranraer, Liverpool, Holyhead, Birmingham, Felixstowe, Leeds and Kingston upon Hull while there will also be networks embracing Dublin, Ireland and Belfast, Northern Ireland.

Significantly, the rapid chargers are the latest state-of-the-art multi-standard units and are compatible with cars using 44kW CCS, 44kW CHAdeMO or 43kW AC systems. This will ensure that EV drivers travelling in the UK can undertake long journeys secure in the knowledge that they will never be far from a rapid charger.

Ten rapid chargers have been already installed with a further 28 sites soon to be commissioned.

The UK RCN is part of the European Union-financed Trans European Transport Network (TEN-T) and represents a substantial partnership investment of €7,358,000, half of which is being funded by the EU.

A significant portion of the BEV manufacturers' contribution to the overall costs will be used to fund a research program, led by Newcastle University. This will aim to confirm the benefits of such an advanced inter-operable EV rapid charging network.

Strategic information gathered from users, including customer charging behaviour and changes in mobility patterns, will help plan the roll-out future rapid charging infrastructure in member states across Europe.

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Tesla expect another ‘Significant’ Toyota deal by 2017

During a recent trip to Japan, Tesla CEO Elon Musk says his company and Toyota could team on another “significant” joint project in two or three years, and at higher volumes than the soon-to-end RAV4 program.

Musk’s comments came just four months after Tesla Motors Inc. announced that the agreement to supply battery packs for the electric Toyota crossover would finish this year with sales around 2,500.

Musk said there were no concrete plans for a new vehicle with Toyota but dangled the possibility of a bigger project soon.

“I think that if you look out maybe two or three years from now, that I would not be surprised if there is a significant deal with Toyota,” Musk said today at a ceremony to deliver the first Tesla Model S sedans to customers in Japan.

“My best guess is that it would probably be something significant, maybe on a much higher volume level,” he said.

Toyota Motor Corp., which owns 2.4 percent of Tesla, said in May 2012 it envisioned building around 2,500 RAV4 EVs over three years. When the partners announced in May that the program would wrap this year, they were noncommittal about future projects.

The Japanese and American companies have since sparred over alternative visions for tomorrow’s alternative drivetrains.

Toyota has channeled its focus into hydrogen fuel cells, while dismissing EVs as impractical and impossibly short-ranged. Meanwhile, Tesla has beat the drum for batteries, while deriding cars powered by hydrogen stacks as “fool cells.”

Toyota spokesman Dion Corbett said the world’s biggest carmaker had “nothing to say” in response to Musk’s latest overture.

Toyota sold 2,130 RAV4 EVs through August. The company expects to sell the rest of the planned 2,500 by year’s end.

After those are delivered, Toyota will have neither a single EV nameplate in its lineup nor public plans to add one.

Musk was not expected to meet with Toyota officials during his visit to Japan. While in Tokyo, he handed over the keys to nine new Model S sedans on the 52nd-floor observatory of Roppongi Hills Mori Tower, one of the tallest buildings in town.

“We love working with Toyota,” he said. “We have a huge amount of respect for them as a company and certainly much to learn.”

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Sales of BMW’s electric car jump in August [VIDEO]

Sales in the United States of BMW electric cars jumped in August, inching closer or, depending on whom you ask, even surpassing sales of Tesla Motors luxury Model S sedan.

The continued success of BMW’s i3 model, which sells for about $41,000 in the U.S., could pressure Tesla and dampen enthusiasm for its Model 3, Tesla’s mass-produced car that is expected to hit the road within the next two or three years. The Model 3 would carry a sticker price of about $35,000.

Tesla last week said it chose Nevada as the site of its battery factory, expected to churn out more and cheaper batteries -- enough to power Tesla’s through its expansion into the mass market.

Tesla shares rose on intraday and closing records of $291.42 and $286.04, respectively, on Thursday. The stock was hit by profit-taking — and comments by CEO Elon Musk, who called Tesla shares “kind of high” — on Friday.

BMW sold 1,025 BMW i3s in August, according to industry and analyst reports, up from less than 400 units in the previous three months. The car was launched in the U.S. in May.

Tesla’s Model S sales in August were estimated at around 1,600 by Autodata Corp, 18% lower year-on-year. Tesla does not release monthly car sales.

Tesla is expected to launch the next vehicle in its line up, the crossover Model X, next year.

Back in May, analysts at Barclays flagged BMW’s electric-car offerings — which include the more expensive, sporty hybrid plug-in i8 — as a threat to Tesla. Tesla’s target audience is likely sandwiched between the i3 and the i8 models, the analysts said.

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Tesla Model S Vs Sunswift eVe.. 500 km range on 1/5 the battery capacity

Recently EV News had the opportunity to test drive two electric vehicles with 500 km range within a fortnight of each other. One, a world record breaking electric car, the University of New South Wales Sunswift eVe solar race car and the other a Tesla Model S P85+.

I wrote last year how in many ways the two share a common heritage with technology in the Tesla having a direct evolutionary path from the inaugural World Solar Challenge in 1987. While I was massively impressed by my short drive in the top-of-the-line Model S, it's interesting to analyse the strengths and weaknesses of two EVs that both achieve the holy grail of plug-in vehicles, 500 km range on a single charge.

Following Sunswift eVe's World Record run in July, Wired magazine hailed the student-run university project as being Tesla's new competitor, ahead of the likes of BMW or General Motors. Hyperbole? Perhaps as eVe is not a road registered vehicle let alone production ready. But that doesn't detract from the fact that during the world record run, Sunswift eVe achieved 500 km range at highway speeds of 107 km/h (66 mph), without solar array assistance, using a battery pack made of the exact same Panasonic cells used by Tesla but with 1/5 th the capacity of the Model S.

When you take into consideration that much of the Model S design, from the large wheelbase to the all Aluminium body construction, is dictated by the 500 km range goal and the size and weight of the battery pack required to achieve that, any vehicle that achieves energy efficiency sufficient to reduce the 18650 battery cell count from 7,104 to 1,200 must offer some advantages.

Number one on the list is direct drive in-wheel motors. Sunswift eVe is RWD and powered by 2x 1.8 Kw (10 Kw Peak) Australian developed direct drive CSIRO wheel motors, that give eVe a top speed of 140 km/h. These axial flux BLDC wheel motors are 98.3% energy efficient and because they are inside the wheel with the rotor turning at the same RPM as the tire, there is no mechanical transmission gearing losses which typically range from 20-30%.

Sure, rated power of only 1.8 kw is barely enough to run a 4 slice toaster but the driving experience proved that 20 kw peak (27 horsepower) provides enough performance to accelerate and maintain highway speeds with minimal fuss. Each wheel motor weighs in at only 15 kg with the 99.2% efficient motor inverters adding less than 1 kg each to over-all powertrain weight.

Next up is aero efficiency. Because the car was deigned for a 3,000 km race with a high average speed on extremely limited solar power, aerodynamic efficiency is king. Sunswift eVe has a 1800 x 4500 mm footprint (larger than a Tesla Roadster). Although the car has twice the frontal area of its blade-like solar car predecessor, Sunswift has achieved a similar drag coefficient. It’s managed this partly through a unique high-set “tunnel” underside design, giving the car the look of a catamaran.

Where the Tesla Model S has the lowest drag coefficient of any production vehicle of 0.24, Sunswift eVe, designed exclusively using Computational fluid dynamics (CFD), achieves a Cd of 0.16. During my test drive of eVe, even though the vehicle had both doors removed for easy access, the lack of aero drag was noticeable while coasting. One team member told me it takes eVe several kilometers to coast to a stop from 100 km/h.

While Tesla claimed that every panel on the Roadster was carbon fibre, UNSW has taken that a step further and fabricated the entire chassis from the material. Manufactured through a sponsorship deal with New Zealand firm Core Builders Composites, the company that build much of the America's Cup fleet, the vehicle has a kurb weigh of just 320 kg. A Tesla Model S weighs 2100 kg.

The main benefit of light weight is reduced rolling resistance. Approximately 5–15% of the fuel consumed by a typical car may be used to overcome rolling resistance. Michelin special order low rolling resistance tyres are used which are run at 80 psi. While not exactly the same kind of road car tires as the 285/30 R21 used on the rear of a P85+, they are possibly not too far removed from the bicycle like 155/70 R19 tires fitted to the BMW i3.

The combination of electrical energy efficiency, low aero drag and rolling resistance means a 16 kWh battery made from 1200x Panasonic NCR18650 cylindrical Lithium Ion cells with a weight of only 63 Kg is enough to give eVe a single charge highway speed cruising range of over 500 km. That's the same battery capacity as a Mitsubishi iMiEV which has a maximum range of 155 km.

Although carbon fiber is roughly 20 times more expensive than steel, BMW have invested €400 million to launch the first carbon fibre reinforced plastic (CFRP) production car, the all electric i3. BMW’s goal is to get the expense of a carbon-fiber frame down to the level of aluminium by 2020. While only the passenger cabin of the i3 is made from carbon fiber with the drive train, battery and suspension attached to an aluminium chassis, it seems only a mater of time before 100% CF chassis like eVe become economically viable for mass produced road cars.

The next challenge for the Sunswift team is to make the eVe the first road-legal solar-powered car in Australia. They expect it to meet Australian road registration requirements within as little as one year.

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Foxconn invest $800M to build electric cars in China

Foxconn Technology Group, the maker of Apple’s iPhone, is investing at least 5 billion yuan (US$811 million) to develop electric car manufacturing in a Chinese province.

The Taiwanese company is making the investment in China’s Shanxi province, it said on Wednesday. Foxconn already has two factories in the province. One of these assembles smartphones while the other is devoted to producing robots and automation equipment, it added.

Foxconn has largely focused on electronics manufacturing for clients including Microsoft, Sony and Amazon.com. But the company is branching out into new business sectors, as a way to grow its revenue streams. Analysts estimate that it makes as much as half of its revenue from assembling Apple products.

In June, Foxconn’s CEO Terry Gou said that the company is targeting to build electric cars with a price of less than $15,000.

Foxconn has already been developing electric car batteries for some time, and the company has many customers for them, he added. It also manufactures the touchscreen panels found inside the electric cars from Tesla Motors.

Foxconn Technology Group and BAIC Motor Corporation recently agreed to jointly establish a company that provides electric vehicle rental services, set to become operational in September. BAIC launched the E150 EV in China earlier this year.

The BAIC E150 EV is powered by an 60 hp and 144nm electric motor powered by a 25.6kwh lithium-ion battery. Top speed is 125km/h, range is 150km. Price range from $20.300 to 22.000.

China is mandating that electric cars make up at least 30 percent of government vehicle purchases by 2016, the latest measure to fight pollution and cut energy use after previously exempting EVs from a purchase tax.

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Kia pushes energy-density frontier with Soul EV battery [VIDEO]

Kia Motors is using a 360-V lithium-ion battery pack of “class-leading” energy density (200 W·h/kg) in the 2015 Soul EV to give it range of about 200 km (125 mi) on the European Driving Cycle, and “real-world” range of 80-100 mi (129-161 km) in the U.S. The cells and the battery are the same in all regions.

The battery in the 2015 Kia Soul EV is the result of a three-year development program with lithium-ion cell maker SK Innovation. The 192 cells are packaged into eight modules and deliver a total battery capacity of 27 kW·h. The cell cathode is of nickel-rich NCM (nickel-cobalt-manganese) chemistry, with the raw materials for that and other components optimized for energy density, durability, and safety.

Kia says high-performance anode and gel electrolyte additive materials were developed. The new electrolyte additive allows for better range by more effectively dealing with low and high temperatures. A “special” ceramic separator with improved thermal resistance properties is used.

The cell casings are of polymer pouch type (as opposed to metal), and the battery pack is air-cooled. Standard equipment on the Soul EV includes receptacles for SAE J1772 Level 1 and Level 2 ac charging, as well as CHAdeMO dc fast charging (480 V).

The car goes on sale in the U.S. in third quarter 2014.

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Tesla to Roll Out “Destination Charging” Program At Hotels, Restaurants And Resorts

Tesla has begun installing high-power wall chargers at restaurants, hotels, beach parking and other locations that can send 80 amps of electricity into the Model S and add 58 miles of range in an hour. While that’s not nearly as fast as a Supercharger, which can recharge the 85 kWh pack in around 30 minutes, it’s twice as fast as the standard 240-volt chargers that can be more commonly be found around in parking lots and garages.

Tesla has been rolling these out quickly across the US as a convenience to customers. The company says 106 of them have been installed since the program began this spring, with more coming online daily. Like the Superchargers, they are free to use for Tesla owners.

Unlike Superchargers, which function more like a petrol station, these wall chargers are designed for destinations. Teslas can also use standard charging stations with the use of an adapter that comes with the car but due to the out-sized capacity of the battery in a Model S (up to 85 kWh), a full charge from a standard 240v 10 amp outlet might take as long as 30 hours. To make utilizing the full range of a Model S practical, for example for weekend trips, higher powered 'destination' charging is required to provide up to 500 km worth of charge in approx 4-5 hours.

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Next Generation Nissan Leaf to get 300 km range and new look

The next-generation Nissan Leaf will boast a more conventional hatchback look and an improved 300 km driving range, according to a report from Auto Express.

Nissan bosses are promising new battery technology is on the way, with better energy density for a more usable pure electric vehicle. A figure of about 186 miles (300 kilometres) is likely to be the target.

There’s a good chance Nissan will offer smaller battery packs with less range, like Tesla does with its 60kWh and 85kWh packs. The new battery technology and motor will be shared with Nissan’s luxury brand, Infiniti, too.

Source: AutoExpress

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A ‘quick’ test drive in a Tesla Model S P85+

Earlier this week EV News had the pleasure of test driving a Tesla Model S P85+ around the streets of Sydney. It was only a very brief experience compared to the week long test drives we've had with most other EVs, but it was long enough to confirm Tesla Motors electric vehicles are in another league.

The first thing you notice about the Model S is that it's a big car. All dimensions including wheelbase and track are larger than a Holden Commodore VF. The upshot of this being the Model S has more interior storage space (1,796 L) than the Mitsubishi Outlander PHEV SUV we tested a few weeks ago. The overall size of the wheelbase seems governed by the size of the flat-pack battery enclosure which makes up 700 kg of the vehicles 2,100 kg kerb weight.

For such a heavy car the weight wasn't noticeable while driving, although the test route didn't allow for any high speed loaded cornering. In acceleration the P85 Model S is stunning! Unlike all other EVs I've driven which have synchronous BLDC permanent magnet motors, the asynchronous AC induction motor in the Model S really has a kick in the back off the line. So much so it might be a good idea for Tesla reps to wear a neck brace on test drives.

The BMW i3 I drove in Munich earlier this year was the fastest EV I had previously driven but full acceleration in the i3 didn't really come on strong until over approx 25 km/h. With 310 kw and 600 Nm peak torque from zero RPM from the 3 phase AC induction motor, the P85 Model S launches from a standing start to 100 km/h in just 4 seconds. That's faster than your average Porsche.

As with all EVs, mid-speed acceleration was impressive but with the Tesla, mind blowingly so! The main reason I've been so keen to sample a Model S was because my daily driver has 255 Kw / 500 Nm with a 1600 kg chassis, so on paper the two are broadly comparable. My 5.7 Lt 4 door sedan does 0-100 km/h in around 5 sec which is faster than both a standard Model S 85 (5.6s) the 60 version (6.2s). I've clocked up over 300,000 km in my current car so am fairly familiar with impressive acceleration, yet the Model S P85 absolutely kills it!

I've been trying to get my head around how the Tesla Model S P85's mid-speed acceleration felt twice as fast as my car. The Tesla's 600 Nm multiplied by the 9.73:1 reduction gear ratio gives 5,898 Nm at the rear wheels. Divide that by the 2,100 kg kerb weigh and the Model S has 2.8 Nm /kg. Running the same numbers for my Corvette engined family sedan gives 4,476 Nm (in first gear only) divided by 1,600 kg kerb weigh surprisingly gives the same 2.8 Nm/kg figure.

So why does the P85 feel twice as fast at mid speed? The 3 phase AC copper rotor induction motor's torque curve gives a flat 600 Nm between 0 and 5,000 rpm. Like with all EVs this broad torque curve allows the Tesla to have a single speed transmission. This means it's effectively in first gear all the time. So while my ICE powered car, even in 1st gear, doesn't reach peak torque until 4,400 rpm (although it has approx 80% of that from 1,500 rpm), cruising in top gear reduces maximum rear wheel torque to 'only' 1,500 Nm at mid-speeds. By comparison, the Tesla has approx 6,000 Nm available from standstill up to approx 70 km/h.

The bottom line is, at mid-speeds, the Tesla has up to 4x as much peak torque available at the flick of the throttle pedal compared to my ICE car and I can confirm, you can certainly feel the difference. The rep spotted the "Tesla grin" immediately. It's no surprise that Mercedes, Audi and BMW are already working on their own versions of the Model S. I don't think it's much of an exaggeration to say this car is revolutionary!

The Model S P85+ as driven was priced around $190k. A basic P85 option package with the full 310 kw / 600 Nm and 21" wheels is $130,600. Unfortunately luxury tax and other government charges add another $25k bringing the total cost to $155k in Australia.

(dyno torque curve from a Tesla Roadster - the Model S P85 has 2x more torque @ the wheels)

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The global market for EV traction motors will be over $25 billion in 2025

The electric vehicle business will approach a massive $500 billion in 2025 with the traction motors being over $25 billion.

Their design, location and integration is changing rapidly. Traction motors propelling land, water and air vehicles along can consist of one inboard motor or - an increasing trend - more than one near the wheels, in the wheels, in the transmission or ganged to get extra power. Integrating is increasing with an increasing number of motor manufacturers making motors with integral controls and sometimes integral gearing. Alternatively they may sell motors to the vehicle manufacturers or to those integrating them into transmission.

In a new report from IDTechEx called "Electric Motors for Hybrid and Pure Electric Vehicles 2015-2025: Land, Water, Air" these complex trends are explained with pie charts, tables, graphs and text and future winning suppliers are identified alongside market forecasts. There are sections on newly important versions such as in-wheel, quadcopter and outboard motor for boats.

Today, with the interest in new traction motor design there is a surge in R&D activities in this area, much of it directed at specific needs such as electric aircraft needing superlative reliability and power to weight ratio. Hybrid vehicles may have the electric motor near the conventional engine or its exhaust and this may mean they need to tolerate temperatures never encountered in pure electric vehicles. Motors for highly price-sensitive markets such as electric bikes, scooters, e-rickshaws and micro EVs (car-like vehicles not homologated as cars so made more primitively) should avoid the price hikes of neodymium and other rare earths in the magnets. In-wheel and near-wheel motors in any vehicle need to be very compact. Sometimes they must be disc-shaped to fit in.

However, fairly common requirements can be high energy efficiency and cost-effectiveness, high torque (3-4 times nominal value) for acceleration and hill climbing and peak power twice the rated value at high speeds. Wide operating torque range is a common and onerous requirement. Overall energy saving over the drive cycle is typically critical. Usually winding and magnet temperature must be kept below 120C and then there are issues of demagnetisation and mechanical strength.

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BMW Formula E course cars to be equipped with Qualcomm wireless charging

The all-electric FIA Formula E Championship has today confirmed that its course cars for the inaugural season will be fitted with Qualcomm Halo™ wireless charging technology – an inductive charging system which allows the car’s battery to be charged without the use of cables.

With the final specification of car set to be announced shortly, the championship’s technical team took advantage of today’s final test at Donington Park to trial two BMW i8 and two BMW i3 models with the aim to evaluate them for the series’ official course cars. Earlier this year, the German marque was part of the Global Launch event of the Formula E in London.

All four BMWs have been specifically modified to meet FIA requirements, with one of the BMW i3 models featuring an inductive charging system from Qualcomm Incorporated (NASDAQ: QCOM), with the remaining three vehicles set to be adapted at a later stage. The technology has been developed by San Diego-based Qualcomm Incorporated, one of the official Founding and Technology Partners of the series and a global leader in 3G, 4G and next-generation wireless technologies. The Qualcomm Halo™ technology uses resonant magnetic induction to transfer energy between a ground-based pad and a charging pad fitted to the underside of the vehicle. The cars can then simply park over the base pad for charging to start automatically.

The chosen safety car – which will be officially entitled the Qualcomm Safety Car - will be driven by experienced driver Bruno Correia, whilst the medical and extraction cars will be overseen by FIA Medical Delegate Dr Phil Rayner and his team. The cars will be positioned at the end of the pitlane, charging wirelessly and ready to be rapidly deployed as required during each practice, qualifying and race.

Steve Pazol, GM, Wireless Charging at Qualcomm Incorporated, said: “Qualcomm is honoured to be an integral part of FIA’s Formula E Championship. As electric vehicles become more ubiquitous, charging them wirelessly is an obvious next step in the EV evolution and we are excited to showcase this in Formula E. Motorsport is a known proving ground for new technologies, and in addition to our wireless EV charging technology, Qualcomm will be bringing more of its technologies to bear as the series goes forward.” Alejandro Agag, CEO of Formula E, said: “Qualcomm’s wireless charging system is ground-breaking technology and represents an exciting evolution for charging electric vehicles. Wireless charging has the potential to radically improve the electric vehicle driver experience and Formula E provides the perfect platform in which to develop, test and showcase this exciting new technology.”

Formula E is the FIA’s new fully-electric single-seater championship designed to appeal to a new generation of motorsport fans, whilst accelerating the interest in electric vehicles and promoting sustainability. Competing entirely on city-centre circuits – with races also in China, Malaysia, Uruguay, USA, Monaco, Germany and the UK – it uses cars capable of speeds in excess of 150mph (225kph). Its 10 teams and 20 drivers feature some of the leading international names in motorsport including Alain Prost and Michael Andretti, along with high-profile environmental supporters including Sir Richard Branson.

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WORLD FIRST: Electric Racer beats field of petrol powered cars.. twice

With less than 4 weeks to go until the inaugural FIA Formula E race in Beijing China, an electric race car in Australia has already made history.

In what is believed to be a world first, a battery powered Radical SR8 entered by ELMOFO in the NSW SuperSports State Championship has become the first electric car to win a race against petrol vehicles in a sanctioned race event. To prove it was no fluke, it won twice!

Not only did the EV win two of the three races comprising round four of the championship, held 17th August at Wakefield Park Raceway, the ELMOFO Radical, driven by Garth Walden, also set the fastest lap time for the entire meeting (57.6870 sec) beating all other categories which included Formula 3 and Sports Sedans.

The ELMOFO Radical is similar in concept to the current Nürburgring EV lap record, the TMG EV P001 built by Toyota Motorsport GmbH and the TMG EV P002 modified by TOYOTA Racing Development U.S.A. to tackle Pikes Peak in 2013.

The race winning electric Radical SREV was built by Newcastle based Solar PV systems firm Solar Power Australia. The car delivers 280 kw (375 hp) and 570 Nm (428 ft-lbs) of torque almost instantly from its twin sequential BLDC motors. Power is controlled by dual Rinehart Motion Systems inverters which are fed voltage from a 37 kWh lithium ion battery pack controlled by a Batrium BMS. Power is transmitted to the rear wheels via a single speed limited slip differential. Performance specs for the all-electric racer, built on a Radical SR8 chassis, include 0 to 100 km/h (62 mph) in 3.5 seconds, 0 to 160 km/h (100 mph) in 6.5 seconds with a top speed of 265 km/h (165 mph).

The 2014 CAMS NSW SuperSports Championship is mostly a one-make series for Radicals, with a couple of Stohr WF1 single seaters also contesting the series. The ELFOMO team have worked hard over the previous three rounds to debug the car and the wins are a just reward for achieving solid reliability. Since the beginning of the season the car has demonstrated it had raw speed by routinely qualifying on the front row of the grid. In only round 4 of the championship the battery powered racer dominated from the front with Walden blasting well ahead of the pack for the first 4 or 5 laps and then backing off a little to preserve the car.

The ELMOFO team would like to thank Rinehart Motion Systems, AM Racing, Batrium, Garth Walden Racing, Royal Purple and the Supersports Racecar Club Committee who have been very supportive of the car, scheduling some races of a length that the battery powered vehicle could complete to ensure it’s inclusion in the series.

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Silicon Valley startup Renovo Motors unveil $529,000 EV supercar [VIDEO]

When they started their company in 2010, the founders of Silicon Valley startup Renovo Motors saw a hole in the market for a pure electric supercar.

Today they revealed their first product, the $529,000 Renovo Coupe, scheduled to launch in the United States next year.

Performance specs for the all-electric two-seater, built on the Shelby CSX9000 chassis, include 0 to 60 mph in 3.4 seconds, with a top speed of 120 mph. The company says the car will deliver 370 kw (500 hp) and 1,356 Nm (1,000 ft-lbs) of torque almost instantly from its twin sequential axial flux motors. Power is controlled by dual RMS inverters which are fed high-voltage from a 740 volt lithium ion battery pack, with output power transmitted to the rear wheels via a single speed differential.

After developing the car in secrecy for the past four years, Renovo launched the running prototype last weekend at the Pebble Beach Concours d’Elegance. The company plans to begin taking orders for a production run of less than 100 cars, with the first cars due to be delivered in California next year.

Renovo’s founders, Christopher Heiser and Jason Stinson, previously worked at the computer security company Verisign and chipmaker Intel. Though they are new to the industry, they hope to find space in the supercar market alongside venerable names such Ferrari and Lamborghini, and relative newcomers such as Pagani and Koenigsegg.

Though many luxury brands and exotic car companies are starting to offer plug-in hybrids and pure EVs, including Ferrari and McLaren with their LaFerrari and P1, Heiser said in an interview Thursday that no one offers a product like the Renovo Coupe. That includes their Silicon Valley neighbor and inspiration of sorts, Tesla Motors Inc., which stopped selling its Roadster sports car in 2012.

Source: Renovo Motors

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Tesla Model S Drive Unit now has Infinite Mile Warranty

Following recent negative reports about Tesla Model S drive unit reliability, Tesla has increased the Model S drive unit warranty to match that of the battery pack. That means the 85 kWh Model S, the most popular model by far, now has an 8 year, infinite mile warranty on both the battery pack and drive unit. There is also no limit on the number of owners during the warranty period. Moreover, the warranty extension will apply retroactively to all Model S vehicles ever produced.

The drive unit is now covered under the same provisions as the existing battery warranty, so owners with an 85 kWh battery will benefit from eight years of coverage with no mileage restrictions, while 60 kWh owners have up to 125,000 miles.

The drive unit issue, described as a grinding or “milling” noise that increases over time, was picked up by Motor Trend Magazine who reported that they had to have a drive unit replaced in their Model S. The issue really hit the headlines when Edmunds reported they are on their 4th drive train.

Tesla had transmission issues with the Roadster. The two-speed transmission designed for the Roadster by a previous supplier proved not to be durable so in 2008 Tesla Motors selected BorgWarner for the production of a single-speed gearbox.

The source of the current 9.73:1 Model S gearbox is not known. Anecdotal evidence suggests the Borg Warner eGearDrives supplied for the the Ford eTransit Connect has quite a high failure rate but as the Model S transmission casting is integrated with the AC Induction motor enclosure and without knowing which component has suffered premature wear, it's too early to attribute blame for the design fault.

When you take into consideration how common transmission failures are within the automotive industry and how high performance the Tesla Model S is, it's not so surprising to find the powertrain needs some mechanical debugging. For example, Subaru have been making the Impresa WRX since 1992 and after two decades in production they're still prone to transmission failure. The only sure way to avoid mechanical transmission issues is to not have one by using direct drive wheel motors.

The standard warranty for Tesla Model S is 4 year, 50,000 mile (80,000 km). In April last year Tesla announced an unlimited "no-fault" battery warranty. Elon Musk says that in hindsight, the infinite warranty should have been policy for the powertrain from the beginning of the Model S program. If they truly believe that electric motors are fundamentally more reliable than gasoline engines, with far fewer moving parts and no oily residue or combustion byproducts to gum up the works, then the warranty policy should reflect that.

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Smart electric drive drag race [VIDEO]

The smart fortwo electric drive is a champion of urban mobility. But is it a champion of the drag strip? Against some of the fastest cars in the city?!

Remember, in urban driving top speed means nothing, it's the first 5 meters that count!