BMW to Show Wireless EV Charging @ CES

BMW is trying to make charging cables optional as it plans plug-in hybrid versions of top models from the 3-Series to the X5 sport-utility vehicle.

BMW will show wireless charging technology in the i8 hybrid sports car at this week’s Consumer Electronics Show in Las Vegas. Using a magnetic field to transmit electricity between a base pad on the garage floor or street and a coil on the underside of the vehicle, drivers would be able to avoid retrieving cables from the trunk and getting their hands dirty re-folding them.

“Inductive charging offers important convenience benefits for drivers of electric or plug-in hybrid vehicles,” the Munich-based luxury-car maker said.

BMW and Mercedes-Benz owner Daimler AG agreed last July to work together on wireless charging. Under pressure to meet tough emissions regulations, both carmakers have promised to broaden their range of electric vehicles. Mercedes-Benz already offers the electric B-Class and a plug-in hybrid version of its top-of-the-line S-Class model.

Today’s prototype takes two hours to replenish the battery of the i8, which can drive in electric-only mode for 23 miles, about the same time as using a normal cable. BMW also sells the i3 battery-powered city car as part of the “i” sub-brand it created to showcase its clean-car technology.

BMW had already worked on contactless charging in a previous partnership with Siemens AG, testing prototypes in Berlin in 2011. Fulton Innovation, a unit of Alticor Inc., also showed the technology that year on Tesla Motors Inc. (TSLA)’s Roadster electric model.

Carnegie Mellon Researchers Increase Lithium Air Battery Energy Capacity 5x

Carnegie Mellon University's Venkat Viswanathan and a team of researchers have reduced the problem of sudden death in lithium air batteries through the addition of water, increasing energy storage capacity by five times.

"We could not get all the energy out of these batteries because of sudden death," says Viswanathan, an assistant professor of Mechanical Engineering. "That was the ugly aspect of this battery."

Lithium air batteries are an exciting research frontier because they could store at least twice as much energy as lithium ion batteries, which are currently the most common battery used in many consumer products, ranging from cell phones and laptops to electric vehicles. The potential of lithium air batteries lies in replacing one of the battery materials, the cathode, with air, making lithium air batteries lighter than lithium ion batteries. The lighter the battery, the more energy it can store. In addition, lithium air batteries have the possibility to increase safety.

Viswanathan, IBM researchers Nagaphani B. Aetukuri, Jeannette M. García, and Leslie E. Krupp, University of California, Berkley Assistant Professor Bryan D. McCloskey and Alan C. Luntz of the SLAC National Accelerator Laboratory discovered that adding water to the battery decreases a phenomenon called sudden death, which reduces the battery's storage capacity. They published their results in Nature Chemistry.

Sudden death causes lithium air batteries to die prematurely. The batteries require lithium, oxygen and an electron to move inside the battery to reach the active site where the reaction produces energy. As the battery operates, however, the lithium and oxygen form lithium peroxide films that produces a barrier and prevents electron movement to the active site, resulting in sudden death.

Water selectively dissolves the lithium peroxide, and the dissolved lithium and oxygen move to a toroidal depository in the cathode, removing the barrier to electron movement, before reforming into lithium peroxide.

"This allows for five times the capacity of the original case," says Aetukuri.

While water is a temporary solution, it is eventually consumed and results in parasitic products that reduce battery efficiency. Viswanathan and McCloskey are currently searching for an additive other than water, which will result in increased battery capacity and efficiency. However, the addition of water is a large step forward in lithium air battery technology.

"This additive opens up the opportunity to be able to reach a much higher energy density than a lithium ion battery, and once we perfect the design, we can compete with lithium ion batteries," says Viswanathan.

To read the full Nature Chemistry paper, visit: http://www.nature.com/nchem/journal/vaop/ncurrent/full/nchem.2132.html

Samsung leads $17M investment in Solid State Lithium Ion Battery Start-up

Seeo Inc., a battery maker developing a Solid State Lithium Ion Battery for electric vehicles, got a $17 million round of financing led by Samsung Group’s venture capital arm.

Seeo will use the funding from Samsung Ventures to continue to develop its lightweight lithium-polymer battery technology, the Hayward, California-based company said in an e-mailed statement today. Existing investors Khosla Venture and GSR Ventures also joined in the funding.

According to Seeo, it will use the cash injection to expedite the commercialization of its DryLyte advanced lithium polymer batteries, which sport an electrolyte that enables better energy density, specifically for use in electric vehicles.

Seeo currently has cells (though not in use commercially) capable of operating with an energy density of 350 Wh/Kg (watt-hour per kilogram), but it’s now targeting 400 Wh/Kg — around double that used in most electric vehicles today. But safety is paramount when developing such batteries, and this is the crux of the technology Seeo is working on.

Seeo’s DryLyte “solid” polymer electrolyte is non-volatile and non-flammable, which means it can be used at a much higher temperature. Seeo is striving to replace the standard flammable liquid-based electrolytes, typically found in lithium-ion cells, with its own technology.

VW buys stake in solid-state battery startup aiming to triple EV range

Volkswagen bought a stake in battery startup QuantumScape with the aim of developing technology that can more than triple the range of its electric cars, according to people familiar with the matter.

VW is considering using the energy-storage technology, which is fireproof, for vehicles from the namesake brand as well as Porsche and Audi, said the people, who asked not to be identified because the plans are private. Tests to show the system is viable for cars are due to be completed in mid-2015, they said. The VW of America unit bought a 5 percent holding and has options to raise the stake.

Peter Thul, a spokesman at Wolfsburg, Germany-based VW, declined to comment on any investment. Calls to the main switchboard and an e-mail to San Jose-based QuantumScape seeking comment weren’t answered. Financial details of the company weren’t available.

Solid-State Technology

QuantumScape is an early-stage battery startup that has been working on commercializing technology from Stanford University. It was was founded and is being led by Infinera co-founder and CEO Jagdeep Singh, and is backed by Kleiner Perkins Caufield & Byers and Khosla Ventures.

Licensing technology from Stanford, the company has been looking to create batteries that are energy dense as well as safer than standard lithium ion batteries. The company’s technology uses a new method for stacking trace amounts of materials together, which can lead to high energy and power densities, and also higher cycle life than traditional lithium ion batteries.

“I see great potential in this new technology, possibly boosting the range to as much as 700 kilometers (430 miles),” VW Chief Executive Officer Martin Winterkorn said in a Nov. 6 speech at Stanford University in California. That’s more than three times the range of the battery-powered version of the VW Golf. Tesla’s Model S has a range of 265 miles, according to its website.

Electric Car technology is critical for meeting tightening emissions regulations, especially for luxury-car manufacturers such as VW, BMW and Mercedes-Benz. Volkswagen’s increased focus on electric cars would put pressure on Tesla to maintain its sales lead.

The German automaker employs about 44,000 research and development engineers and spends $13 billion a year on new technology. Tesla’s entire workforce totaled about 5,800 employees at the end of 2013, and research and development expenses were $280 million in the first nine months of 2014.

“Electro-chemistry is a field of the greatest importance internationally and across industries,” and is “a field where we can and must achieve progress,” Winterkorn said in the speech. In July, he said the company had invested in a battery-technology company without providing details.

Daimler to spend 100 million euros to expand German battery output

Daimler will spend about 100 million euros (US$125 million) in coming years to increase production of lithium-ion battery packs in eastern Germany.

The German automaker said on Monday it will expand capacity at Deutsche ACCUmotive, its battery-making division in Saxony as it expects "high and steadily-growing demand" for electric-car batteries.

The unit supplies batteries for the luxury Mercedes division's hybrid S-Class, E-Class and C-Class models, Daimler said.

Steps to increase battery output tie in with Daimler's plans announced last month to phase out production of lithium-ion battery cells at its second Saxony-based Li-Tec division by the end of 2015.

Daimler aims to employ the bulk of Li-Tec's 250 workers at Deutsche ACCUmotive.

The Stuttgart-based manufacturer in future plans to buy battery cells from LG Chem.

Asian makers of battery cells such as Samsung, Panasonic and LG Chem are producing the cells at lower costs, reaping benefits from scale effects as they're also serving non-automotive industries, analysts said.

Korean Companies Taking Lead in EV Battery Market

An increasing number of carmakers such as Nissan and Daimler are opting for Korean battery manufacturers’ products instead of doing the lithium-ion secondary battery business on their own. The trend is expected to be a boon for LG Chem, Samsung SDI, and SK Innovation in the fledgling eco-friendly car battery market.

The only German factory that produces battery cells for electric cars is closing. Within little more than one year, the company Li-Tec in Saxon Kamenz, will cease manufacture of battery cells. The company is a subsidiary of the Daimler Group.

The Li-Tec factory will close December 2015 but will be retained as a research location; the majority of the 280 employees will be transferred to the Deutsche Accumotive—also a wholly owned Daimler subsidiary—which manufactures battery packs. Accumotive is currently expanding its production capacity to build systems for the next generation of the electric smart among others. Cells are slated to come from LG Chem.

“Nissan has purchased EV batteries from AESC since 2009, but will diversify the supply sources to LG Chem and many more,” Renault Nissan Alliance Chairman Carlos Ghosn said in September. It is said that AESC’s products are approximately 15 percent more expensive than those of LG Chem.

These decisions come about because it is difficult for a company to realize the economy of scale and achieve price competitiveness on its own in the eco-friendly vehicle market. Battery manufacturers that have produced small batteries for use in smartphones and the like have more advanced technological strength, too. It is in this context that Hyundai Motor Company, Kia Motors, and BMW have procured battery cells from external sources from the get go.

At present, LG Chem’s customers include not only Hyundai and Kia but also about 20 automakers such as GM and Ford. Samsung SDI has done business with about 10, including BMW, as well. SK Innovation, which started relatively late, has supplied batteries for Kia Motors’ Soul EV, and set up a joint venture in China with the Beijing Automotive Group. The EV battery market is estimated to grow to US$11.9 billion by 2018.

Next Generation GS Yuasa lithium-ion battery triples energy density

GS Yuasa Corp. said Monday it has developed a next-generation lithium-ion battery with three times the capacity of existing products.

The battery uses sulfur as a key material for the positive electrode. The Kyoto-based company now aims to improve the durability of the silicon-based negative electrode, so it can commercialize the next-generation lithium-ion battery by 2020.

Sulfur is harmless to humans, cheap and found in abundance in nature. But it does not conduct electricity, making it difficult to obtain strong electric output from batteries using sulfur-based electrodes.

GS Yuasa succeeded in discharging the high-capacity battery by filling sulfur into small holes on carbon rods in order to make the element conductive, the company said.

“This battery can be manufactured at a lower cost,” said Shuji Hitomi, group manager at GS Yuasa’s research and development center. “If it is used in a car, the range (without recharging) would be greatly increased.”

Germany exits EV Battery Cell Manufacture Business

The only German factory that produces battery cells for electric cars is closed. Little more than one year, the company Li-Tec in Saxon Kamenz will manufacture battery cells. The company is a subsidiary of the Daimler Group.

"Our cells are very good, but at current production figures too expensive", the Daimler-manager Harald Kröger justified the closure in an interview with SPIEGEL. Last week, Daimler had 250 employees internally announced the end of the factory, more than half should be able to remain in the group. Only mass production makes such factories profitable. Therefore, it was part of the Daimler-calculus that other auto companies participate and would leave produce in Kamenz cells for their e-Mobile. But the partners did not materialize.

Now the company changes its strategy. "We have realised that a car manufacturer does not have to produce the cells themselves," says Kroeger.

Li-Tec will be retained as a research location; the majority of the 280 employees will be transferred to the Deutsche Accumotive—also a wholly owned Daimler subsidiary—which manufactures battery packs. Accumotive is currently expanding its production capacity to build systems for the next generation of the electric smart among others. Cells are slated to come from LG Chem.

VW Chairman thinks solid-state batteries can deliver 700 km range

Following persistent news leaks from 'highly placed insiders' about an all-electric version of Audi's upcoming Q8 sports SUV with 700 km battery range, VW Chairman Prof. Dr. Martin Winterkorn, has hinted at the battery technology Audi may use to achieve that range.

In a speech at Stanford University, during the award of the 3rd Science Award for Electrochemistry, Dr Winterkorn said he sees great potential in solid-state batteries.

"Increasing the specific energy of lithium-ion cells to as much as 380 Wh/l will reduce driving range drawbacks.

With a higher nickel content, much more will be feasible.

But we also need to intensify basic research into batteries with an even greater specific energy, such as solid-state batteries.

I see great potential in this new technology, possibly boosting the range to as much as 700 kilometers (1,000 Wh/l)."

In March we reported that VW were bench testing new battery chemistry capable of providing "between three and four times the power" from a given capacity. This would mean up to 80kWh from a similar volume occupied by the current Golf Blue-e-motion's 26.5kWh battery pack.

Dr Heinz-Jakob Neusser, VW board member responsible for development, speaking at the Geneva motor show, refused to name the battery chemistry, but doesn’t deny it is a lithium-air unit, which are capable of delivering huge amounts of power, but are in the very early stages of development.

Given Dr Winterkorn's statement that current energy density with lithium-ion batteries, which allow a range of 190 kilometers, is 260 Wh/l and in the same speech he references solid-state batteries @ 1,000 wh/l, a 4x increase, I think it becomes clear this is the chemistry VW are bench testing.

The Science Award Electrochemistry was initiated by BASF and Volkswagen in 2012. The aim being to foster exceptional scientific and engineering achievements in electrochemistry and to provide an incentive for the development of high-performance energy storage.

Source: VW

LG Chem officially breaks ground for China EV battery plant

LG Chem held a ground breaking ceremony for the construction of electric-car battery plant in Nanjing, China, to meet growing demand in the world’s biggest car market.

The Nanjing battery plant, with an annual production capacity of more than 100,000 electric vehicles when completed by the end of 2015, will supply batteries to Chinese automakers like SAIC Motor Corp, Qoros and many other global carmakers in China. It was 'only' 7 months ago LG Chem's CEO said they were "considering" this EV plant in China!!

Among the key participants who joined the groundbreaking ceremony were Miao Rui Lin, the Mayor of Nanjing; Luo Qun, the vice mayor; and YS Kwon, the President of Energy Solution Company of LG Chem.

LG Chem set up a joint venture in August with two Chinese state-run companies - Nanjing Zijin Technology Incubation Special Park Construction Development Co, Ltd. and Nanjing New Industrial Investment Group Ltd. - to start manufacturing EV batteries in China. LG Chem owns half of the joint venture while the other half is shared by Chinese partners.

The Korean battery giant said it has been investing hundreds of millions of dollars into the factory and expects a total of 1 trillion won (AUD$1 Billion) in revenue by 2020, just by the batteries produced in Nanjing.