Mercedes open to battery alliance with BMW and Audi

Daimler is open to the idea of creating an alliance between Germany's premium carmakers to manufacture next-generation batteries.

"There are commonalities between the German carmakers." Daimler CEO Dieter Zetsche said when asked whether Mercedes-Benz would consider extending an alliance formed earlier this year to buy Nokia's maps business, Here, to battery technology.

"Nokia Here led to a common approach... and there might be other areas," he told a news conference at the Frankfurt auto show, adding that any such cooperation would most likely start with the next generation of batteries.

Daimler, Volkswagen's Audi and BMW teamed up to buy Nokia Here last month for around 2.5 billion euros ($2.8 billion) in the most significant cooperation to date between the rival premium carmakers.

Daimler are currently exiting the battery cell manufacturing business by closing subsidiary Li-Tec later this year while planning to spend 100 million euros (US$125 million) in coming years to increase production of lithium-ion battery packs in eastern Germany using cells provided by South Korean based LG Chem.

Mercedes, BMW and Audi/Volkswagen all rely on Korean battery manufactures, LG Chem, Samsung SDI and SK Innovation, who between them hold 41% of global automotive battery patents for current generation battery cells.

Samsung SDI Battery Systems (SDIBS), a subsidiary formed after SDI's acquisition of Magna in May are working to strengthen the competitiveness of their European automotive battery business with a Low Pack battery designed for key customers including BMW and Audi .

Daimler CEO Zetsche suggested an alliance to manufacture next-generation battery cells which is clearly a mission critical technology for the electric vehicle industry. The battle is currently focused on solid state battery development with Volkswagen, Bosch, Samsung and General Motors all having made recent investments.

Perhaps, most noticeably, Daimler are not known to have any IP investments in this key area.

Chevrolet Bolt battery cells to cost “industry-leading” $145 per kWh

General Motors told Wall Street on Thursday that when it introduces the 2017 Chevrolet Bolt small electric car next year, it expects the cost of its battery cells to be an "industry-leading" $145 per kWh.

The electric vehicle market has been pressured by low fuel prices in 2015. A lowering of the costs of EV battery cells to $100 per kilowatt-hour by 2022 will allow EVs to compete with vehicles fueled by petroleum.

LG Chem CFO Cho Suk-jeh last year revealed the company will supply an automaker with a battery that will allow one of their models to travel more than 200 miles (320 km) on a single charge but declined to say which automaker. Although all indications point to LG Chem supplying the Bolt battery, GM do have other options.

In competition with firms like Bosch and Volkswagen, General Motors, via their GM Ventures subsidiary, have made several strategic investments in solid-state battery start-ups such as Sakti3 and Envia Systems

GM considered Envia a very strong prospect for providing the Bolt battery up until it flamed out, but aside from a $15M investment from Sir James Dyson earlier this year, less is known about Sakti3.

The automaker has produced 55 prototypes of the all-electric vehicle at plants in Seoul, South Korea, and Orion Township. They have been driven hard throughout GM's Milford Proving Grounds and early results are positive, engineers say.

The Bolt is expected to go on sale in early 2017 and will have a range between charges of more than 320 km (200 miles). General Motors plan to begin building its new Chevrolet Bolt electric car in October 2016.

Samsung SDI highlights Low Pack at Frankfurt auto show

Following the trend confirmed by VW Group for flat battery packs (re: Tesla) with the Porsche Mission-E, Audi e-tron SUV & Volkswagen EV Microbus announcements, Samsung SDI said Wednesday that it is seeking to gain new momentum in its battery business by promoting its Low Pack batteries at this year's auto show in the German city of Frankfurt.

In a statement, SDI said the battery pack will have a huge influence on the surface design of electric vehicles (EVs) as global carmakers are looking at battery performance of the different battery suppliers.

In addition to batteries, materials to be used in EVs were also exhibited during the major European auto fair. Samsung SDI Battery Systems (SDIBS), a new name after SDI's acquisition of Magna in May, also attended the annual event.

"The Low Pack battery has drastically reduced the height of battery packs, helping carmakers get more flexibility when they design stylish EVs and want to change the structure of EVs," said its spokesman Seo Hae-su.

Even small changes in battery pack design impact the optimum size of the motors, brakes and suspension. Until battery performance is locked down, any design the car makers come up with rests, in a sense, on quicksand.

Seo declined to comment about which carmakers were talking with the Samsung Group's battery affiliate.

The statement said SDI installed an independent booth for the show to promote the company's latest battery packs and materials.

At the 66th show, top European carmakers including Audi are expected to steal the limelight with much-awaited electric sedans and electric SUV concept cars.

"With SDI's full battery cell lineup, the company is exhibiting standardized modules to be used in plug-in hybrid electric vehicles. SDI is the only major battery maker worldwide that will be participating in the show," Seo said, adding that he will talk with existing and new car producers to win more orders.

SDI has secured more than 30 orders to supply battery packs to global car makers since the Samsung affiliate jumped into the market in 2009. SDI said 50 percent of the orders came from the European market.

In addition to batteries, SDI is displaying engineering plastic products for automobile exterior and interior design, and metallic materials to reduce the weight of cars.

Seo said SDI is on track to improve its battery technology to better compete with its chief rivals LG Chem and Panasonic of Japan.

Audi, a key customer for SDI, will show its Audi e-tron Quattro concept at the fair to provide a hint of the future of the brand's sporty electric SUVs. Along with the new lithium-ion batteries supplied by LG Chem and Samsung SDI, EVs should have a range of 500 kilometers on a single charge.

As the show highlights the popularity of SUVs rather than sedans, thanks to the European market's shift to favor new luxury SUVs, SDI is eyeing new growth opportunities for batteries in SUVs, said analysts.

During the fair, Bentley's most luxurious SUV will be exhibited; and Jaguar is entering the market with the F-Pace, the first SUV by the sports car brand.

Translucent Li-ion Battery Charges Itself by Using Sunlight

A Japanese research group prototyped a translucent lithium-ion (Li-ion) rechargeable battery that can charge itself by using sunlight.

With the battery, the group aims to realize a "smart window," which is an almost transparent window that functions both as a large-area rechargeable battery and as a photovoltaic cell (when the window receives sunlight, it is pigmented, lowering light transmittance).

The group is led by Mitsunobu Sato, president of Kogakuin University and professor at the Department of Applied Physics, School of Advanced Engineering of the university. The battery was exhibited at Innovation Japan 2015, a trade show that took place from Aug 27 and 28, 2015, in Tokyo.

Translucent Li-ion battery announced in 2013

The group developed a translucent Li-ion rechargeable battery and announced it in a thesis in 2013.

The main component of the electrolyte used for the positive electrode of the battery is Li3Fe2(PO4)3 (LFP). And those of the electrolyte used for the negative electrode are Li4Ti5O12 (LTO) and LiPF6 (lithium hexafluorophosphate). Those material are commonly used for Li-ion rechargeable batteries. However, oxides are basically transparent, and the thicknesses of the positive and negative electrodes are only 80nm and 90nm, respectively, realizing a high light transmittance.

The light transmittance for green light (wavelength: about 550nm) is about 60% after discharging. It lowers to about 30% after charging because the density of lithium changes at the electrodes and the electronic state (valence) of the material changes.

The output voltage of the battery is about 3.6V. And the research group confirmed 20 charge-discharge cycles.

Latest battery

This time, the group exhibited a device that has not been announced in a thesis. It was made by making some changes to the materials of the translucent Li-ion battery announced in 2013 so that electrons excited by light coming to the negative electrode can be used to charge the battery.

At the trade show, the group showed the results of an experiment in which optical charge and discharge are repeated five times by applying near-ultraviolet light with an output of 10mW/cm2, which is about 1/10 that of sunlight.

Bosch buys solid state battery start-up Seeo

German industrial conglomerate Bosch is acquiring Silicon Valley battery firm Seeo, including all of its intellectual property and research staff. With the move, Bosch is looking to enhance its offer to the electric car industry, which is witnessing a significant growth.

Founded in 2007, Seeo is known for its advancements in creating high-energy rechargeable lithium-ion batteries based on a nano-structured polymer electrolyte. Seeo uses solid state technology that avoids the use of flammable liquid electrolyte.

Using solid electrolyte, Seeo manufactures DryLyte batteries that deliver high energy density alongside impressive reliability and safety. Seeo has an exclusive license to core patents from Lawrence Berkeley National Laboratory and has more than 30 issued, exclusively licensed and pending patent applications.

News website Quartz reported that Bosch confirmed the acquisition. A Bosch spokeswoman told the website that the financial terms of the deal will not be released.

In December, Seeo made news as its CEO Hal Zarem announced plans to manufacture a battery with an energy density that is about double that of existing commercial lithium-ion batteries. The new battery would have a density of 300 watt hours per kg.

Bosch, which is already supplying a lot of components to the automobile industry, has long been looking to enter the advanced battery market. The acquisition may prove successful, as Seeo and its innovations are said to be of great potential.

Meanwhile, Seeo faces intense competition from start-ups such as Sakti3, QuantumScape, XG Sciences, Envia Systems and SolidEnergy Systems that are working on new types of electric car batteries. Panasonic is currently the leading player in the electric car battery market with a 39% market share, followed by LG Chem and Samsung SDI, according to research firm Lux Research.

Going solid-state could make batteries safer and longer-lasting

New research paves the way for rechargeable batteries with almost indefinite lifetimes, researchers say.

If you pry open one of today’s ubiquitous high-tech devices — whether a cellphone, a laptop, or an electric car — you’ll find that batteries take up most of the space inside. Indeed, the recent evolution of batteries has made it possible to pack ample power in small places.

But people still always want their devices to last even longer, or go further on a charge, so researchers work night and day to boost the power a given size battery can hold. Rare, but widely publicized, incidents of overheating or combustion in lithium-ion batteries have also highlighted the importance of safety in battery technology.

Now researchers at MIT and Samsung, and in California and Maryland, have developed a new approach to one of the three basic components of batteries, the electrolyte. The new findings are based on the idea that a solid electrolyte, rather than the liquid used in today’s most common rechargeables, could greatly improve both device lifetime and safety — while providing a significant boost in the amount of power stored in a given space.

The results are reported in the journal Nature Materials in a paper by MIT postdoc Yan Wang, visiting professor of materials science and engineering Gerbrand Ceder, and five others. They describe a new approach to the development of solid-state electrolytes that could simultaneously address the greatest challenges associated with improving lithium-ion batteries, the technology now used in everything from cellphones to electric cars.

The electrolyte in such batteries — typically a liquid organic solvent whose function is to transport charged particles from one of a battery’s two electrodes to the other during charging and discharging — has been responsible for the overheating and fires that, for example, resulted in a temporary grounding of all of Boeing’s 787 Dreamliner jets, Ceder explains. Others have attempted to find a solid replacement for the liquid electrolyte, but this group is the first to show that this can be done in a formulation that fully meets the needs of battery applications.

Solid-state electrolytes could be “a real game-changer,” Ceder says, creating “almost a perfect battery, solving most of the remaining issues” in battery lifetime, safety, and cost.

Costs have already been coming down steadily, he says. But as for safety, replacing the electrolyte would be the key, Ceder adds: “All of the fires you’ve seen, with Boeing, Tesla, and others, they are all electrolyte fires. The lithium itself is not flammable in the state it’s in in these batteries. [With a solid electrolyte] there’s no safety problem — you could throw it against the wall, drive a nail through it — there’s nothing there to burn.”

The proposed solid electrolyte also holds other advantages, he says: “With a solid-state electrolyte, there’s virtually no degradation reactions left” — meaning such batteries could last through “hundreds of thousands of cycles.”

The key to making this feasible, Ceder says, was finding solid materials that could conduct ions fast enough to be useful in a battery. “There was a view that solids cannot conduct fast enough,” he says. “That paradigm has been overthrown.”

The research team was able to analyze the factors that make for efficient ion conduction in solids, and home in on compounds that showed the right characteristics. The initial findings focused on a class of materials known as superionic lithium-ion conductors, which are compounds of lithium, germanium, phosphorus, and sulfur, but the principles derived from this research could lead to even more effective materials, the team says.

The research that led to a workable solid-state electrolyte was part of an ongoing partnership with the Korean electronics company Samsung, through the Samsung Advanced Institute of Technology in Cambridge, Massachusetts, Ceder says. That alliance also has led to important advances in the use of quantum-dot materials to create highly efficient solar cells and sodium batteries, he adds.

This solid-state electrolyte has other, unexpected side benefits: While conventional lithium-ion batteries do not perform well in extreme cold, and need to be preheated at temperatures below roughly minus 20 degrees Fahrenheit, the solid-electrolyte versions can still function at those frigid temperatures, Ceder says.

The solid-state electrolyte also allows for greater power density — the amount of power that can be stored in a given amount of space. Such batteries provide a 20 to 30 percent improvement in power density — with a corresponding increase in how long a battery of a given size could power a phone, a computer, or a car.

The team also included MIT graduate student William Richards and postdoc Jae Chul Kim; Shyue Ping Ong at the University of California at San Diego; Yifei Mo at the University of Maryland; and Lincoln Miara at Samsung. The work is part of an alliance between MIT and the Samsung Advanced Institute of Technology focusing on the development of materials for clean energy.

LG & Samsung to develop 500km+ battery for Audi Q6 e-tron

German carmaker Audi said it will develop batteries for electrically powered Q6 e-tron sport utility vehicles (SUVs) that can run more than 500 kilometers per charge, in partnerships with South Korea's LG Chem Ltd and Samsung SDI Co Ltd.

The South Korean companies will supply the batteries from plants in Europe, Audi said in a statement on Thursday.

Audi, Samsung SDI and LG Chem declined to give financial terms of the respective partnerships.

LG Chem recently entered into a patent license agreement with 3M to expand the use of nickel, cobalt, manganese (NCM) in lithium ion batteries. In May LG Chem also announced its intention to be a supplier of larger batteries between 80 and 120 kWh to car manufacturers targeting a range of 300-500 km.

LG Chem's automotive customers include General Motors, Renault SA, and Daimler AG, while Samsung SDI supplies electric vehicle batteries to BMW and Volkswagen

UK To Test Dynamic Wireless Charging For Electric Cars

Trials of technology needed to power electric and hybrid vehicles wirelessly on England’s major roads are due to take place later this year.

The trials are the first of their kind and will test how the technology would work safely and effectively on the country’s motorways and major A roads, allowing drivers of ultra-low emission vehicles to travel long distances without needing to stop and charge the car’s battery.

The trials follow the completion of the feasibility study commissioned by Highways England into ‘dynamic wireless power transfer’ technologies.

Transport Minister Andrew Jones said:

The potential to recharge low emission vehicles on the move offers exciting possibilities. The government is already committing £500 million over the next five years to keep Britain at the forefront of this technology, which will help boost jobs and growth in the sector. As this study shows, we continue to explore options on how to improve journeys and make low-emission vehicles accessible to families and businesses.

Highways England Chief Highways Engineer Mike Wilson said:

Vehicle technologies are advancing at an ever increasing pace and we’re committed to supporting the growth of ultra-low emissions vehicles on our England’s motorways and major A roads.

The off road trials of wireless power technology will help to create a more sustainable road network for England and open up new opportunities for businesses that transport goods across the country.

The trials are expected to begin later this year following the completion of an ongoing procurement process. The trials will involve fitting vehicles with wireless technology and testing the equipment, installed underneath the road, to replicate motorway conditions. Full details of the trials will be publicised when a successful contractor has been appointed.

The trials are expected to last for approximately 18 months and, subject to the results, could be followed by on road trials.

As well as investigating the potential to install technology to wirelessly power ultra-low efficient vehicles, Highways England is also committed in the longer-term to installing plug-in charging points every 20 miles on the motorway network as part of the government’s Road Investment Strategy.

3M and LG Chem Complete NCM Patent License Agreement

3M and LG Chem have entered into a patent license agreement to further expand the use of nickel, cobalt, manganese (NCM) in lithium ion batteries. Under the agreement, 3M grants LG Chem a license to U.S. Patents 6,660,432, 6,964,828, 7,078,128, 8,685,565 and 8,241,791 and all global equivalents including in Korea, Taiwan, Japan, China and Europe.

NCM cathode compositions offer an outstanding balance of power, energy, thermal stability and low cost. NCM cathode materials can be tailored through changes in composition and morphology to meet a wide range of customer requirements from high-energy handheld consumer electronics to high-power electric vehicles.

“We are pleased to have reached this agreement with 3M,” said Kyunghwa Min, vice president of LG Chem IP Center. “This license will give our battery customers confidence in LG’s technology and our long-term commitment to the battery industry. The license also opens the door to new opportunities for LG Chem as a supplier of cathode materials to the battery industry.”

“LG Chem is a leader in the electric vehicle battery field, and NCM cathode compositions have shown significant benefit in large format applications, like electric vehicles,” said Christian Milker, business manager, 3M Electronics Materials Solutions Division. “This license will accelerate the adoption of NCM technology to meet the growing demand for electric vehicles worldwide.”

SK Innovation doubles automobile battery annual production capacity

SK Innovation, the energy holding unit of SK Group, is accelerating its drive to expand its electric automobile battery business by kicking its lithium-ion battery production into full gear.

The Korean firm’s newly-expanded battery plant in Seosan, South Chungcheong Province, has more than doubled its annual production capacity from 300 to 700 megawatt-hours -- sufficient to power around 30,000 electric vehicles, the company said.

Since the factory first opened its doors in September 2012, it has been enlarging its production lines every year to meet rising client demands, with the latest expansion completed in May.

The Seosan plant added a new production line this year to produce more batteries to be placed inside electric-powered vehicles by major automakers -- the Kia Soul EV and China-based BAIC Group’s EV200 and ES210, according to SK.

From the initial electrode manufacturing process to the cell assembly, cell activation and final packaging stages, the plant is churning out new battery packs nonstop, every day to fulfill its target quotas on time.

The nation’s leading energy firm is pinning high hopes on its expanded production capabilities to significantly drive up annual profits, as it looks to record a threefold increase in sales this year.

The plant is also at the center of company CEO Chung Chul-khil’s ongoing efforts to reform its business structure by strengthening select businesses and finding new sources of income in cooperation with overseas companies.

“Though we understand that the battery development business is a difficult one, we will not give up,” Chung told local reporters in May, reaffirming the company’s commitment to its fledgling rechargeable battery business.

The energy firm is particularly looking to direct its efforts on developing energy cells suited for plug-in hybrid electric vehicles and BEVs, or vehicles powered solely by batteries, according to vice president of SK Innovation’s battery business Kim Yoo-suk.

“We will focus on developing next-generation lithium-ion battery cells with higher energy capacity and concentration, perceived as holding great growth potentials,” Kim said Wednesday.

“Demand for such batteries is expected to rise in line with an increase in global EV usage across the world over the next few years. Though currently supply exceeds demands in the status quo, this situation will turn around by 2018.”

Despite its limited resources and small size compared to rivals -- including the world’s top electric car battery producer Panasonic, as well as Samsung and LG -- SK Innovation is continuing to seal more supply deals with clients at home and abroad.

In January 2014, SK Energy joined hands with BAIC’s Beijing Automobile Works and liquid crystal display manufacturer Beijing Electronic Holding to establish Beijing BESK Technology, which has paved the way for the Korean energy firm to expand its presence in China’s burgeoning electric-powered vehicle market.

The Korean energy firm is also expected to further step up production after reportedly having sealed a deal with a major European automaker to develop car batteries to be placed in its EVs from 2016. The supply volume would be nearly “three times larger” than the combined output for its current clients, according to CEO Chung in May.

“On the back of our standout technology, SK will maximize its operational efficiency and strengthen cooperation with existing partners to better target the domestic and global electric car battery market,” said SK Innovation’s head of Battery and Information Electronic Materials Kim Hong-dae.