Li-Sulfur Batteries with Metal-Organic Frameworks offer 800 km Range

Researchers at the Pacific Northwest National Laboratory (PNNL) added a kind of nanomaterial called a metal-organic framework, to the battery’s cathode to capture problematic polysulfides that usually cause lithium-sulfur batteries to fail after a few charges.

A paper describing the material and its performance was published online April 4 in the American Chemical Society journal Nano Letters.

“Lithium-sulfur batteries have the potential to power tomorrow’s electric vehicles, but they need to last longer after each charge and be able to be repeatedly recharged,” said materials chemist Jie Xiao of the Department of Energy’s Pacific Northwest National Laboratory. “Our metal-organic framework may offer a new way to make that happen.”

Today’s electric vehicles are typically powered by lithium-ion batteries. But the chemistry of lithium-ion batteries limits how much energy they can store. One promising solution is the lithium-sulfur battery, which can hold as much as four times more energy per mass than lithium-ion batteries. This would enable electric vehicles to drive farther on a single charge, as well as help store more renewable energy. The down side of lithium-sulfur batteries, however, is they have a much shorter lifespan because they can’t currently be charged as many times as lithium-ion batteries.

The reason can be found in how batteries work. Most batteries have two electrodes: one is positively charged and called a cathode, while the second is negative and called an anode. Electricity is generated when electrons flow through a wire that connects the two. To control the electrons, positively charged atoms shuffle from one electrode to the other through another path: the electrolyte solution in which the electrodes sit.

The lithium-sulfur battery’s main obstacles are unwanted side reactions that cut the battery’s life short. The undesirable action starts on the battery’s sulfur-containing cathode, which slowly disintegrates and forms molecules called polysulfides that dissolve into the liquid electrolyte. Some of the sulfur—an essential part of the battery’s chemical reactions—never returns to the cathode. As a result, the cathode has less material to keep the reactions going and the battery quickly dies.

Researchers worldwide are trying to improve materials for each battery component to increase the lifespan and mainstream use of lithium-sulfur batteries. For this research, Xiao and her colleagues honed in on the cathode to stop polysulfides from moving through the electrolyte.

Many materials with tiny holes have been examined to physically trap polysulfides inside the cathode. Metal organic frameworks are porous, but the added strength of PNNL’s material is its ability to strongly attract the polysulfide molecules.

The framework’s positively charged nickel center tightly binds the polysulfide molecules to the cathodes. The result is a coordinate covalent bond that, when combined with the framework’s porous structure, causes the polysulfides to stay put.

“The MOF’s highly porous structure is a plus that further holds the polysulfide tight and makes it stay within the cathode,” said PNNL electrochemist Jianming Zheng.

Metal-organic frameworks—also called MOFs—are crystal-like compounds made of metal clusters connected to organic molecules, or linkers. Together, the clusters and linkers assemble into porous 3-D structures. MOFs can contain a number of different elements. PNNL researchers chose the transition metal nickel as the central element for this particular MOF because of its strong ability to interact with sulfur.

During lab tests, a lithium-sulfur battery with PNNL’s MOF cathode maintained 89 percent of its initial power capacity after 100 charge-and discharge cycles. Having shown the effectiveness of their MOF cathode, PNNL researchers now plan to further improve the cathode’s mixture of materials so it can hold more energy. The team also needs to develop a larger prototype and test it for longer periods of time to evaluate the cathode’s performance for real-world, large-scale applications.

PNNL is also using MOFs in energy-efficient adsorption chillers and to develop new catalysts to speed up chemical reactions.

“MOFs are probably best known for capturing gases such as carbon dioxide,” Xiao said. “This study opens up lithium-sulfur batteries as a new and promising field for the nanomaterial.”

This research was funded by the Department of Energy’s Office of Energy Efficiency and Renewable Energy. Researchers analyzed chemical interactions on the MOF cathode with instruments at EMSL, DOE’s Environmental Molecular Sciences Laboratory at PNNL.

VW testing battery that could boost energy density 4x

Volkswagen is bench testing a new battery chemistry that it says could store up to 80 kWh of energy in a similar volume to that of the current eGolf’s 26.5 kWh battery pack, according to VW board member Dr Heinz-Jakob Neusser.

Speaking at the Geneva Motor Show, Neusser said that the company has tested lithium-ion batteries with its existing cell supplier, Sanyo, with capacities up to 37 kWh, but “an 80 kWh unit is under development using our own technology. It would provide between three and four times the battery power in a given package.”

Neusser refuses to name the battery chemistry, but doesn’t deny it is based on lithium-air technology. IBM, BMW and Toyota are known to also be developing Li-Air battery technology.

As to how far a plug-in hybrid or pure battery car could travel in electric mode with such a battery, Neusser says that depends on what the customer wants. He suggests that as a second car, most customers will settle for about 200km (124 miles) of electric range, but as the family’s main transport a battery would have to provide a much greater range.

With VW owning 100% of Audi, we're now openly wondering if this is the battery technology Audi plan to use for their 600 km range Q8 SUV Tesla Model X killer?

Source: The Telegraph

LG Chem CEO mulls electric car battery plant in China

Chief executive of LG Chem said that the South Korean company was considering building an electric vehicle battery plant in China, expecting Beijing's efforts to tackle air pollution to drive demand.

Park Jin-soo also said LG Chem, which currently supplies electric-car batteries for General Motors Co's Volt and Renault cars, will double the number of its customers to 20 in the near future.

"We are considering it (the China car battery plant), which should be in line with market demand," Park said at a press briefing on Friday embargoed until Sunday morning.

LG Chem currently has a factory in Nanjing, China producing small batteries for smartphones and other mobile devices, and Park said the firm is looking at not only Nanjing and other sites for the potential car battery factory.

China's Finance Ministry said last month it will extend a programme of subsidies for buyers of electric-powered vehicles after the current subsidy regime, part of efforts to combat pollution in cities, expires in 2015.

The subsidies were designed to help China meet a goal of putting half a million new-energy vehicles, defined as all-electric battery vehicles and heavily electrified "near all-electric" plug-in hybrids, on the road by 2015 and 5 million by 2020.

LG Chem's crosstown rival, Samsung SDI, said in January that it will form a joint venture in China to spend $600 million on building a car battery plant in Xi'an, Shaanxi province, by next year and on other electric car battery-related businesses over the next five years.

BASF Commits R&D to EV battery market

BASF, the largest chemical company in the world, is betting customers will flock to electric cars, using its chemical products to create a battery that will enable vehicles to run longer. BASF, with an annual 1.7 billion-euro ($2.3 billion) research budget, has made battery materials one of 10 areas it’s targeting for growth.

“We are committed,” Adrian Steinmetz, head of global business management at BASF’s battery materials unit, said in an interview at the company’s headquarters in Ludwigshafen. “Having this long-term strategy is typical of BASF. It’s the reason why this company has existed for 149 years.”

To become a major supplier for electric cars, BASF needs to challenge the dominance of Asian market leaders Mitsubishi Chemical Holdings Corp., Sumitomo Chemical Co. and LG Chem. Those companies have an advantage in lithium-ion technology, crucial in car batteries and helped by their proximity to the region’s booming electronics, computer and phones industries.

Advanced battery pack for Kia Soul EV

The Kia Soul EV is equipped with an advanced power pack featuring lithium-ion polymer battery cells supplied by SK Innovation. The pack, which has a class-leading energy density of 200 Wh/kg, is the result of a three-year joint development program between Kia Motors Corporation and SK Innovation in Korea.

Engineers from Kia have developed the outstanding power pack featuring 192 lithium-ion polimer battery cells in eight modules, delivering a total power output of 27 kWh. The pack incorporates state-of-the-art thermal control technology to maintain individual cells at optimum temperature and structural design to enhance crash worthiness.

Nickel-rich NCM (nickel-cobalt-manganese) cathode material is used in the mass production of the battery cells for Soul EV. Energy density, which is dependent on cathode capabilities, is a core performance factor deciding EV driving range. By exploiting the class-leading energy density of its battery, the Soul EV offers a driving range of 'around' 200 km on a single charge.

Panasonic may invest $1 billion in Tesla’s U.S. battery plant

Panasonic Corp is inviting a number of Japanese materials suppliers to join it in investing in a U.S. car battery plant that it plans to build with Tesla Motors, with investment expected to reach more than 100 billion yen, the Nikkei reported.

Tesla shares also hit an all-time high on Tuesday after one brokerage firm set a new target price that suggested shares would rise almost 50 percent from Monday's closing price.

The plant, expected to go on-stream in 2017, will bolster Panasonic's supply of lithium-ion batteries to the U.S. electric-car maker.

Last week, Tesla shed some light on its plans for building a lithium-ion battery plant, or "giga factory," that will cut battery costs and allow the company to launch a more affordable electric car in 2017. However, it said at the time that further details would be announced this week.

Tesla declined to comment on Tuesday. Panasonic, the carmaker's primary supplier of lithium-ion batteries, could not immediately be reached for comment.

The U.S. plant, which will handle everything from processing raw materials to assembly, will produce small, lightweight batteries for Tesla and may also supply Toyota Motor Corp and other automakers, the Nikkei said.

In Tesla's earnings conference call last week, Chief Executive Elon Musk said the electric car maker expects to build the factory with more than one partner, but a "default assumption" was that Panasonic, as a current battery cell partner, "would continue to partner with us in the giga factory."

"The factory is really there to support the volume of the third generation car," Musk said on the call. "We want to have the vehicle engineering and tooling come to fruition the same time as the giga factory. It is already part of one strategy, one combined effort."

Tesla posted better-than-expected fourth-quarter results and said deliveries of its luxury Model S electric sedan would surge more than 55 percent this year to more than 35,000 vehicles.

Shares in the Palo Alto, California-based company, which was founded in 2003, surged as much as 19 percent on Tuesday, hitting a new all-time high intraday trading price of $259.20 a share after Morgan Stanley raised its target price for the stock to $320 a share from $153.

Tesla shares were still up $30.50, or 14 percent, at $248.15 in afternoon trading on the Nasdaq.

Morgan Stanley analyst Adam Jonas said in his research note that the potential for lower battery costs through higher sales volume could nearly double Tesla's share of the global car market to 0.9 percent by 2028. Tesla remains the firm's top pick in the U.S. auto sector with an "overweight" rating.

"Tesla is an extremely ambitious company for whom flooding the market with fun-to-drive EVs and giving competitors a headache might not be the endgame," he said.

Stifel analyst James Albertine said the giga factory could be far more than an auto opportunity, as Tesla could have an even more significant opportunity to supply the energy storage market. He expects the factory would take two to three years to build and require a $5 billion to $6 billion capital infusion.

"While we remain negative on Tesla shares above $200 as an automotive OEM (original equipment manufacturer), the energy storage opportunity requires a broader perspective and could very well justify current, if not higher valuation levels," he said in a research note.

World’s First Large-Scale Power Storage System Made From Reused EV Batteries

Japanese Firm Sumitomo Corporation has developed and installed the world’s first large-scale power storage system which utilizes used batteries collected from electric vehicles. This commercial scale storage system, built on Yume-shima Island, Osaka, will begin operating in February 2014.

Over the next three years, the system will measure the smoothing effect of energy output fluctuation from the nearby “Hikari-no-mori,” solar farm, and will aim to establish a large-scale power storage technology by safely and effectively utilizing the huge quantities of discarded used EV batteries which will become available in the future. This project has been selected as a model project for "Verification of the battery storage control to promote renewable energy" for the fiscal year 2013 by the Ministry of the Environment of Japan.

Nissan and Sumitomo Corporation created the joint venture company, “4R Energy Corporation”, in September 2010, to address the secondary use of EV lithium-ion batteries. The used EV batteries that will be recycled into this large-scale storage system have been recovered and have gone through thorough inspection and maintenance at 4R, to confirm safety and performance. This prototype system (600kW/400kWh) consists of sixteen used EV batteries.

Battery Business Development Department General Manager, Norihiko Nonaka said “We are pleased to be a part of such an important verification project that can both utilize used EV batteries, and provide a large-scale power storage facility, which are important issues that need to be addressed for the future of renewable energy.”

Sumitomo will seek new business opportunities which can make use of the highly economical storage system, as well as work on developing new applications for used EV batteries. The company aims to actively promote this approach, which can both contribute to expanding the use of EV and encourage the use of renewable energy. Sumitomo is committed to the movement toward lowering the carbon footprint of a sustainable society.

Bosch, GS Yuasa, & Mitsubishi Corp to Double Capacity for EV Batteries

In November 2013, Robert Bosch GmbH and the Japanese companies GS Yuasa International Ltd., based in Kyoto, and Mitsubishi Corporation, based in Tokyo, set up a joint venture. Known as Lithium Energy and Power GmbH & Co. KG, the new company will be headquartered in Stuttgart. It will develop next-generation lithium-ion battery technology. This next generation is needed in order to make the electric vehicle a successful mass product in the next decade. “In setting up this joint venture, we want to achieve nothing less than a giant leap forward in the development of battery technology. Our aim is to make lithium-ion batteries twice as efficient,” says Dr. Volkmar Denner, who, as chairman of the board of management of Robert Bosch GmbH, is responsible for research and development.

For electric vehicles, more efficient batteries will mean greater range. For consumers, the car will also be more affordable, since the rechargeable batteries can be smaller. Robert Bosch GmbH and its partners are confident that electromobilty will become a mass market from 2020 onward. Electromobility is an important step toward making mobility climate-friendly and sustainable.

Bosch holds a 50 percent stake in Lithium Energy and Power GmbH & Co. KG, with GS Yuasa International Ltd. and Mitsubishi Corporation each holding 25 percent. The composition of the board of management reflects these shareholdings. Its members are Dr. Rolf Speicher from Robert Bosch GmbH, Toshio Ohara from GS Yuasa International Ltd., and Yutaka Kashiwagi from Mitsubishi Corporation. They will initially head up a team of some 70 associates in Germany and Japan.

Bosch will support these joint activities with its entire portfolio of components for electromobility. With its competence in the area of battery packs and battery management systems, Bosch specializes in the monitoring and control of cells and complete systems, as well as in integrating them into vehicles. In addition, it will contribute its know-how in production processes and quality management relating to the large-scale series production of complex products.

GS Yuasa will contribute its many years of experience in manufacturing lithium-ion battery cells whose high density makes for a longer range, as well as its expertise in materials systems and electrochemistry. As an established manufacturer of automotive and non-automotive lithium-ion battery cells, GS Yuasa has a strong engineering team and modern production lines with a high level of automation.

Mitsubishi Corporation will contribute its global sales network and experience as an integrated global business enterprise. In addition, Mitsubishi will use its strengths in the establishment of global value-added chains – which include raw materials, semi-finished products, and marketing – to take the joint venture forward.

World’s largest lithium-ion battery maker invests in graphene manufacturer

XG Sciences announced today it has closed on a strategic investment led by Samsung Ventures Investment Corporation.

Philip Rose, XG Sciences CEO, said the investment will be used to fund additional research and development of the company’s advanced materials. The terms of the investment were not disclosed.

“The investment from Samsung is a real honor for XG Sciences,” Rose said “and it represents another significant milestone in our progress toward commercialization of large-scale graphene applications. A number of applications for our advanced graphene and battery materials have been demonstrated in the electronics industry, and a partner like Samsung will help us move these applications to market faster than we could on our own.

We look forward to formalizing our development work with Samsung SDI in a joint development program aimed at next-generation batteries for consumer electronics and other devices. Samsung’s shareholding will reinforce our leading position and help serve all our customers better.”

“Our investment in XG Sciences is consistent with our strategy to work closely with established market leaders.” says Michael Pachos, Senior Investment Manager at Samsung Ventures. “XGS is a technology leader and has built a significant business in the graphene and energy storage spaces. The company has demonstrated both a technical and business vision in driving adoption of graphene across a wide variety of industries and we look forward to contributing to the progress of XG Sciences.”

Nissan Installs Europe’s 1,000th 30-Minute Electric Car Charger

Nissan has announced 1,000 CHAdeMO quick chargers have now been installed in Europe with the commissioning of the charger at the Roadchef Clacket Lane Services in Surrey, UK. The fast charging unit can recharge the batteries of compatible* electric vehicles- including the 100% electric Nissan LEAF- from zero to 80 percent charge in just 30 minutes, and at zero cost.

The installation of the fastest type of chargers dramatically increases the uptake and usage of electric vehicles. In Norway, Europe's biggest EV market, the number of electric vehicles using the E18 highway increased eight fold in an 18 month period after a CHAdeMO quick charger was installed on the route**.

The new charger has been installed in collaboration with Ecotricity, a UK green energy specialist and pioneer in electric vehicle charging. The location south of London on the M25 motorway, one of the busiest in Europe, allows drivers west of London easy access to Kent and onwards into Europe.

Director of Electric Vehicles, Nissan Europe, Jean Pierre Diernaz commented: "This is a huge landmark for zero-emission mobility, allowing a range of EVs, including the Nissan LEAF and forthcoming Nissan e-NV200 electric van, to quickly extend their journeys. The UK charging network is expanding rapidly and through our partner Ecotricity, customers are able to "refuel" their car for free with wind and solar generated electricity."

This latest charger is part of a network of 195 chargers in the UK, which is forming electric corridors across the country, linking major towns and cities. In the UK, Nissan has been working with partners including IKEA, Moto, Roadchef, Welcome Break and Nissan dealers to create this rapidly growing network with 124 quick chargers installed in 2013. The rate of installation of CHAdeMO quick chargers across Europe rose sharply in 2013, hugely increasing access for Nissan LEAF customers. In 2010 there were just 16 quick charging points. This rose to 155 a year later and 540 in 2012. The 1,000 mark in 2013 will be dwarfed by the end of 2014 with over 1,800 quick charger points expected. Together with Nissan, investment in this Euope-wide development of infrastructure comes from a multitude of partners in the energy field, including the Swiss multinational power company ABB, French quick charger manufacturers DBT, and the Portuguese EFACEC Corporation, leaders in the electromechanics field.